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Technology

Our Products

  • ORE BENEFICATION & PELLETISATION
  • SINTER PLANT
  • PELLET PLANT
  • COKE MAKING & BY PRODUCT AREA

ORE BENEFICIATION & PELLETISATION

Beneficiation of low grade iron ore. In the field of iron ore beneficiation, SRB group has exclusive tie ups with design houses & institutes from Russia & C.I.S who have been extensively involved in this process since a long time. These institutes have done lot of projects in Russia, Ukraine & other C.I.S countries & India as well. We offer beneficiation of low-grade iron ore, slimes for use in pelletisation & sintering process. Our design offers economical solutions for long term working of the projects. We provide our customers with complete design, drawings, and supervision of erection /commissioning of beneficiation projects.

SINTER PLANT

As a leading supplier of complete sinter plants, our principal provides engineering, design, and equipment as well as integrated automation solutions. For the last ten years we together have carried out reconstruction and updating of many sinter plants.

The “Uralmashplant” supplies production complexes based on 2 travelling-grate sintering machines of 5.2 to 600m grate area and capacity up to 4.7 MTPA.

Since 1934, more than 180 nos. sintering machines have been developed and put into operation. These machines are based on the continuous process and intended for sintering of fine iron ores and concentrates and partial removal of detrimental impurities (sulfur, phosphorus, etc) and for phosphorite firing and production of cement clinker.

We Offer

  • Complete delivery of modern high-performance sintering machines of any grate area with automation system;

  • Revamping of sinter plants including extension of sintering area with the re-use of the existing production buildings, foundations, and utility lines as much as possible;

  • Delivery of individual components and spares for sinter plants;

  • High-performance ignition furnaces with roof-mounted burners.

PELLET PLANT

The “Uralmashplant” is an only Russia's designer and supplier of travelling-grate induration machines.

Since 1964, about 50 nos. pellet plants with travelling-grate induration machines of 108, 306, 520 sq.m effective area and component equipment of the required capacity for various technologies have been developed and put into operation.

Travelling-grate induration machines are used for production of pellets from iron ore and nickel concentrates, chromium ores, phosphorites, as well as for production of a cement clinker, nonwasted processing of slate coal and other technologies related to roasting.

The Company focuses on design and engineering, manufacture and service of induration machines providing high efficiency and environmental safety of operations.

We Offer

  • Complete delivery of new generation travelling-grate induration of any effective area and capacity;

  • Revamping of the existing pellet plants using modern technologies and efficient gas flow systems with the re-use of the existing production buildings, foundations, and utility lines as much as possible;

  • Delivery of individual components and spares for induration machines.

COKE MAKING & BY PRODUCT AREA

We offer Design Engineering & Supervision of Commissioning of Coke Oven Batteries (Recovery type with Top Charging) & By Product Plants.

  • Control over the construction of coke and coke-pitch batteries, coke dry quenching

  • Warm-up and commissioning of batteries;

  • Regulation of the heating mode, the battery;

  • Organization of repair and repair of refractory brickwork;

  • Reception and quality control of refractories;

  • Technical inspection of coal preparation, coke and chemical plants;

  • Commissioning work at the facilities of the new technology;

  • Holding schools to study and Lessons Learned for coke, coke-pitch and chemical plants;

  • Information and reference support on technical conditions and modes of operation of fixed assets of enterprises;

DESIGN & ENGINEERING

Coke Oven

  • Design work on the basis of automated design complex;

  • Coal preparation, research, process optimization;

  • Development of raw material bases and coking coal refining processes;

  • Evaluation of new coal deposits and proposals for their management;

  • Development of new technological processes in coking coal and Power Chemical Processing;

  • Improvement of existing technologies coke enterprises, development trends of their structural adjustment;

  • Theoretical and practical research in the study of structures and composition of coal coking theory and other thermo-chemical conversion process of coal.

  • Certification of emissions and the development of technical solutions for their removal;

  • Development and implementation of automated systems for operational control of individual process stages of production;

  • Examination of technical proposals coke companies, including to foreign companies. By Product

  • For new technology of coking coal;

  • Tar, Ammonia, Naphthalene Gas extraction from By Product,

  • Deep biological treatment of wastewater from nitrogen;p>

  • Automated spectral analysis of coal quality and blends.